INSTRUCTIONS-PARTS LIST
307–004
Rev. G
This manual contains important
warnings and information.
Supersedes F
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
Pistol Grip Flo-Gun
6000 psi (414 bar) Maximum Working Pressure
Model 207–945, Series B
06021
Table of Contents
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
5
7
8
W
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Graco Toll-Free Phone Number . . . . . . . . . . . . . . . . 12
.
.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
ECOPYRIGHT 1996, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
WARNING
INJECTION HAZARD
Fluid dispensed from the gun, leaks or ruptured components can inject fluid into your body and cause
extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin
can also cause serious injury
.
D
Fluid injected into the skin might look like just a cut, but it is a serious injury
cal attention.
.
Get immediate medi-
D
D
D
D
D
D
D
Do not point the gun at anyone or at any part of the body
.
Do not put your hand or fingers over the nozzle.
Do not stop or deflect leaks with your hand, body, glove or rag.
Do not “blow back” fluid; this is not an air spray system.
Be sure the gun trigger safety operates before dispensing.
Fully release the trigger to lock the gun trigger safety when you stop dispensing.
Follow the Pressure Relief Procedure on page 5 if the nozzle clogs and before cleaning, check
ing or servicing the equipment.
-
D Tighten all fluid connections before operating the equipment.
D
Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not
repair high pressure couplings; you must replace the entire hose.
D
Fluid hoses must have spring guards on both ends, to help protect them from rupture caused by
kinks or bends near the couplings.
RECOIL HAZARD
Due to the high pressure fluid emitted, a strong recoil action may occur when you trigger this gun. If
you are unprepared, your hand could be forced back toward your body or you could lose your balance
and fall, resulting in serious injury
.
307004Gą3
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury
.
D
D
Ground the equipment and the object being sprayed. Refer to your pump instruction manual.
If there is any static sparking or you feel an electric shock while using this equipment, stop dis-
pensing immediately Do not use the equipment until you identify and correct the problem.
.
D
Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being dispensed.
D
D
D
D
D
D
Keep the dispense area free of debris, including solvent, rags, and gasoline.
Electrically disconnect all equipment in the dispense area.
Extinguish all open flames or pilot lights in the dispense area.
Do not smoke in the dispense area.
Do not turn on or off any light switch in the dispense area while operating or if fumes are present.
Do not operate a gasoline engine in the dispense area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
D
D
Know the specific hazards of the fluid you are using.
Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer
.
4ą307004G
Operation
Pressure Relief Procedure
Using the Gun
To lock the gun’s trigger safety
,
fully release the trigger
.
WARNING
INJECTION HAZARD
The system pressure must be manually
T
o unlock the gun’s trigger safety
,
push it in as you
squeeze the trigger. See Fig. 1.
relieved to prevent the system from
starting or dispensing accidentally. Fluid
under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:
To dispense fluid with the gun, start the supply pump
and squeeze the trigger in all the way. Fluid flow
begins with the slightest pressure and stops when the
trigger is released.
D
D
D
D
are instructed to relieve the pressure,
stop dispensing,
Fluid flow rate is controlled at the pump. Adjust the
pump speed to obtain the desired flow rate; use the
lowest pressure necessary. The pressure adjustment
will depend on the hose length, the viscosity of the
fluid, and the nozzle size.
check or service any of the system equipment,
or install or clean the nozzle.
1. Lock the gun trigger safety by fully releasing the
trigger.
2. Disconnect the power source.
3. Hold a metal part of the gun firmly to the side of a
grounded metal pail. Unlock the gun trigger safety
by pushing it in as you trigger the gun to relieve
pressure.
Inspect for build-up of fluid, which could indicate internal leak.
1
2
3/16” (3.18 mm) free play
.
4. Lock the gun trigger safety by fully releasing the
trigger.
5. Open the pump drain valve (required in your
system) to help relieve pressure in the pump,
1/2 npt(f)
hose, and gun. Triggering the gun to relieve pres
-
sure may not be sufficient. Have a container ready
to catch the drainage.
Trigger Safety
Vent
6. Leave the drain valve open until you are ready to
dispense again.
1
If you suspect that the nozzle or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, very slowly loosen the
hose end coupling and relieve pressure gradually, then
loosen completely. Now clear the nozzle or hose.
2
06023
Fig. 1
307004Gą5
Notes
6ą307004G
Service
NOTE: The numbers in parentheses in the text refer to
Inspecting the Valve for Obstruction or Damage
reference numbers in the parts drawing on page 8.
1. Relieve the pressure.
2. Disconnect the gun from the hose.
NOTE: Periodically inspect the vent in the gun handle
for build-up of fluid, which could indicate an internal
leak. See Fig. 1. Service the valve needle and packing
as needed.
3. Disassemble the gun, then clean and inspect the
parts.
CAUTION
Valve Seat and Needle Replacement
Be sure to squeeze the trigger when removing the
valve seat (2). Handle the valve seat (2) and valve
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 5.
stem (3) carefully to avoid damaging the hard car
-
bide portion of these parts.
4. Replace any worn or damaged parts and reas
-
semble the gun. Adjust the free travel of the trigger
as instructed in Adjusting the Valve, at left.
If fluid continues to flow after the trigger is released,
the gun valve may be obstructed or need adjustment.
The valve stem (3) or valve seat (2) may be worn or
damaged.
LUBRICATION NOTE: Apply thread lubricant when
installing the valve seat (2), adjusting screw (19), or
tube (20).
TORQUE NOTE: When assembling the valve seat (2),
packing housing (23), or tube (20) to the gun body
Adjusting the Valve
(14), torque them to 100 in-lb (11 NSm).
1. Relieve the pressure.
Valve Needle and Packing Service
2. Squeeze the gun trigger. Remove the valve seat
(2). Let the spring (8) push the valve stem (3)
forward, and then loosen the nut (4).
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 5.
3. Remove the actuating pin (24), then turn the
adjusting nut (21) out a couple of turns.
If fluid leaks past the v-block packing (7), the packing
housing (23) may be loose, or the v-block packing or
valve stem (3) may be worn or damaged. Tighten the
packing housing. If it still leaks, relieve the pressure
and disconnect the hose from the gun. Disassemble
4. Reassemble the gun and check the free travel of
the trigger. It should be approximately 3/16 inch
(3.18 mm). See Fig. 1.
the gun and replace the v-block packing. When reas
sembling, lubricate the v-block packing (7) and spring
(8) with general purpose grease.
-
5. Repeat the procedure turning the adjusting nut as
needed, until the correct free travel is obtained.
Adjusting the Spring Tension
CAUTION
1. Relieve the pressure.
When tightening the bushing (22), be sure to grip
the gun body (14), not the handle (15). This reduces
2. Turn the spring tension adjusting screw (19) so the
spring (8) is completely compressed when the
the chance of loosening the connections and damag
ing the gun.
-
trigger (17) is squeezed in all the way
.
307004Gą7
Parts
14
*3
*11
*2
2
1
27
n25
n18
9n
n16
13
1
n21
19n 2
8n
3
26n
15
4
6
23
1
7*
3
12*
5
24n
12*
20n
2
1
22
10*
17
T
orque to 100 in-lb (11 N.m).
Apply thread lubricant.
Lubricate with general purpose grease.
1
2
3
06022
8ą307004G
Parts
Ref
No.
Ref
Part No. Description
Qty
No.
Part No. Description
Qty
1
203–953 SCREW, lock
207–962 SEAT, valve
215–224 STEM valve
100–975 NUT, hex; No. 5–40
101–421 PIN, cotter; 0.062” (1.59 mm) x
0.375” (9.52 mm)
102–232 PIN, spring; 0.094” (2.38 mm) x
0.25” (6.4 mm)
1
1
1
1
16n 168–680 NUT, retaining
1
1
1
1
1
1
1
1
1
1
1
1
17
168–682 TRIGGER
2*
3*
4
18n 168–683 BUSHING, nozzle
19n 168–685 SCREW, adjusting
20n 168–686 TUBE
5
21n 168–687 NUT, adjusting
2
22
23
168–688 BUSHING, inlet
168–689 HOUSING, packing
6
2
1
1
1
1
1
2
1
1
1
24n 168–690 PIN
7*
102–921
PACKING, v-block; polyurethane
25n 168–691 SPRING, safety
26n 168–692 PIN, pivot
8n
9n
10*
11*
12*
13
102–924 SPRING, compression
102–925 PIN, spring
154–771 O-RING; nitrile rubber
156–766 GASKET, copper; valve seat
160–079 GASKET, copper; gun body
161–505 NOZZLE; 0.093” (2.4 mm) dia. ID
168–674 BODY, gun
168–675 HANDLE
27
*
168–693 LATCH, safety
These parts are included in Repair Kit 210–532,
which may be purchased separately
.
14
15
n
Keep these spare parts on hand to reduce down
time.
Manual Change Summary
The manual has been generally updated.
307004Gą9
Accessories
Use Only Genuine Graco Parts and Accessories
Straight Swivel 207–947
Fluid Nozzles
6000 psi (415 bar) Maximum Working Pressure
1/2 npt(f) x 1/2 npt(m)
Nozzle Part No.
607–665
Orifice Diameter
0.125 in. (3.175 mm)
0.062 in. (1.575 mm)
0.078 in. (1.981 mm)
0.055 in. (1.397 mm)
680–517
680–544
164–799
V
iton Packing Conversion Kit 223–932
Zee Swivel 207–948
Includes the following:
6000 psi (415 bar) Maximum Working Pressure
1/2 npt(f) x 1/2 npt(m)
Ref*
No.
Part No. Description
Qty
5
101–421 PIN, cotter; 0.062” (1.59 mm) x
0.375” (9.52 mm)
2
1
1
1
2
7
110–959
154–771 O-RING; nitrile rubber
156–766 GASKET, copper; valve seat
160–079 GASKET, copper; gun body
P
ACKING, v-block; Vitonr
10
11
12
V
alve Seat 208–176
5000 psi (350 bar) Maximum Working Pressure
o adapt 7/8 thread nozzles. 7/8–14 unf–2a
*Refer to the Parts Drawing on page 8.
T
10ą307004G
Technical Data
Category
Data
Maximum fluid working pressure
Inlet port size
6000 psi (414 bar)
1/2 npt(f)
Outlet port size
1/4 npt(f) with quick detachable adapter and 0.094” (2.38 mm)
pencil tip nozzle
Wetted parts
Steel, tungsten carbide, polyurethane, nitrile rubber, copper
Height
Length
Weight
5.25” (133 mm)
10.25” (260 mm)
2.22 lb (1 kg)
Vitonr is a registered trademark of the DuPont Co.
307004Gą11
Graco
Warranty and Limitation of Liability
WARRANTY
Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects
in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. Graco will,
for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defec
tive. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written rec-
ommendations.
-
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear
caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident,
tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by
the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the im
-
proper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not sup
-
plied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective
parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not
disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the
costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PUR-
POSE.
Graco’s sole obligation and buyer
’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or prop
-
erty, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two
(2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS, OR COMPONENTS
SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors,
switches, hose, etc.) are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assis
-
tance in making any claim for breach of these warranties.
For Sales to Canadian Customers:
Except as expressly stated herein, Graco makers no representations, warranties or conditions, express, implied or collateral, con
-
cerning any goods or services sold, and GRACO SHALL NOT BE LIABLE IN ANY MANNER FOR any other representation,
warranty or condition of any kind, whether arising by operation of law or otherwise, including but not limited to, WARRANTIES OF
MERCHANTABLE QUALITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITATION OF LIABILITY
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equip
-
ment hereunder, or for the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of
contract, breach of warranty, the negligence of Graco, or otherwise.
Graco Phone Number
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–367–4023 Toll Free
Sales Offices: Atlanta, Chicago, Detroit, Los Angeles
Foreign Offices: Belgium, Canada, England, Korea, Switzerland, France, Germany, Hong Kong, Japan
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
PRINTED IN U.S.A. 307–004 August 1969 Revised March 1996
12ą307004G
|