Grizzly Paint Sprayer H6329 User Manual

model h6329  
212 gallon paint tanK  
instruction manual  
Copyright © MAy, 2009 By grizzly industriAl, inC.  
Warning: no portion of this manual may be reproduced in any shape  
or form Without the Written approval of grizzly industrial, inc.  
#Cr11799 printed in ChinA  
 
safety  
for your own safety read instruction manual  
before operating this equipment  
the purpose of safety symbols is to attract your attention to possible hazardous  
conditions. this manual uses a series of symbols and signal words which  
are intended to convey the level of importance of the safety messages. the  
progression of symbols is described below. remember that safety messages by  
themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
indicates an imminently hazardous situation which,  
if not avoided, Will result in death or serious injury.  
indicates a potentially hazardous situation which, if  
not avoided, could result in death or serious injury.  
indicates a potentially hazardous situation which, if  
not avoided, may result in minor or moderate injury.  
it may also be used to alert against unsafe practices.  
this symbol is used to alert the user to useful  
NOTICE  
information about proper operation of the equipment.  
safety instructions for pneumatic tools  
1. read this manual. this tool may  
cause personal injury if used incor-  
rectly. this manual contains proper  
safety and operating instructions that  
must be followed to reduce this risk.  
2. Wear eye protection. this  
tool may throw small fragments dur-  
ing operation, which may cause seri-  
ous eye injury. Always wear Ansi  
approved safety glasses or face shield  
to reduce your risk from this hazard.  
3. Wear a respirator. this tool  
may produce fine dust during oper-  
ation, which can cause respiratory  
injury if inhaled. Always wear a respi-  
rator niosh approved for the type of  
material being processed.  
4. Wear hearing protection.  
operating this tool for prolonged time  
periods may damage your hearing.  
your risk depends on length and fre-  
quency of use. to reduce your risk of  
this hazard, wear hearing protection.  
5. maintain safety guards. your  
tool may be equipped with safety  
guards or other structural compo-  
nents designed to reduce the risk of  
injury during operation. never modify  
or operate this tool with any guards or  
components removed or damaged.  
6. Keep children aWay. prevent  
children from injury by keeping them  
away from this tool. disconnect and  
lock the tool away when not in use.  
Model h6329 212 gallon paint tank  
-1-  
 
safety instructions for pneumatic tools  
7. avoid entanglements. do not  
wear loose clothing, gloves, neck-  
ties, rings, bracelets, or other jewel-  
ry, which may get caught in moving  
parts, when operating this tool. Wear  
a protective hair covering to contain  
long hair.  
8. use correct air pressure.  
exceeding the maximum psi rating  
of this tool may cause unpredictable  
operation or bursting.  
9. disconnect air pressure  
before servicing, changing accesso-  
ries, or moving to another location.  
never leave this tool unattended  
when connected to air.  
10. secure tooling. Always verify  
tooling is secure before operation.  
11. sharp surfaces. do not  
place hands near the tooling sur-  
faces when in operation.  
12. remove adJusting Keys and  
Wrenches after use. these  
tools become dangerous projectiles  
if left on the tool when it is started.  
13. avoid flammables. do not use  
this tool around any flammables that  
may be ignited by sparks.  
14. secure WorK. use clamps or a  
vise to hold work when practical. it is  
safer than using your hand and frees  
both hands to operate tool.  
15. maintain tools With care.  
Keep tools lubricated and clean  
for best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
16. do not force tool. it will do  
the job better and safer at the rate  
for which it was designed.  
17. checK for damaged parts  
before using. Check for bind-  
ing and alignment of parts, broken  
parts, part mounting, loose bolts,  
and any other conditions that may  
affect operation. repair or replace  
damaged parts before operating.  
18. use good lighting. Keep work  
area well lighted. dark work areas  
increase risk of accidental injury.  
19. avoid unintentional opera-  
tion. Always disconnect air when  
not in use, and do not carry tool with  
hand on trigger.  
20. use  
the  
recommended  
accessories. Consult owners  
manual for recommended acces-  
sories. using improper accessories  
may increase the risk of injury.  
21. never alloW untrained  
users to use this tool While  
unsupervised.  
22. if you are unsure of the  
intended operation, stop  
using tool. seek formal training  
or research books or magazines that  
specialize in pneumatic tools.  
23. be aWare of hose location.  
hoses can easily become a tripping  
hazard when laid across the floor in  
a disorganized fashion.  
24. do not use under the  
influence of drugs or  
alcohol, or When tired.  
-2-  
Model h6329 212 gallon paint tank  
 
additional safety instructions for paint tanks  
1. read this manual. this manual 6. removing lid. do not try to remove  
the lid while the tank is under pres-  
sure, or you could cause an explosion.  
Follow the instructions in this manual  
for relieving pressure in the tank before  
removing the lid.  
contains proper operating instructions  
for using this paint tank.  
2. design modifications. do not  
modify the tank design or construc-  
tion. drilling into the tank or welding on  
attachments, or altering its design, will  
weaken the tank.  
3. cleaning and maintenance.  
Clean and dry the tank and lid accord-  
ing to the instructions in this manual.  
Make sure all ports are free of hard-  
ened paint or other materials that could  
prevent free movement of air. improper  
cleaning could allow pressure to rise to  
dangerous levels.  
7. lid clamps. overtightening the lid  
clamps could cause them to weaken  
and fail, resulting in the lid being pro-  
pelled violently from the tank. only  
tighten the clamps by hand. do not use  
tools to tighten them.  
8. non-standard components.  
substituting non-standard components  
could weaken the tank or cause com-  
ponent failure. only use components  
provided with your tank.  
4. reactive chemicals. do not use  
acids, caustic solutions, or halogenated  
hydrocarbon solvents. these chemi-  
cals can attack the lid gasket and  
safety valve seal, compromising the  
ability of the tank to hold pressure.  
5. safety valve modifications.  
never adjust the safety valve to change  
its pressure setting or defeat its func-  
tion. tampering with the safety valve  
could allow tank pressure to rise to  
dangerous levels.  
9. attachments. Make sure equip-  
ment connected to the tank has a high-  
er pressure rating than the regulated  
air pressure in the tank. Attachments  
with a pressure rating lower than the  
adjusted tank pressure could explode,  
resulting in serious personal injury.  
no list of safety guidelines is complete, because every work environment is  
different. always consider safety first and use common sense. failure to use this  
tool with caution and respect could result in serious personal injury.  
Model h6329 212 gallon paint tank  
-3-  
 
introduction  
foreword  
specifications  
the  
specifications,  
details,  
and  
paint tank  
photographs in this manual represent  
the Model h6329 as supplied when the  
manual was prepared. however, owing to  
grizzlys policy of continuous improvement,  
changes may be made at any time with no  
obligation on the part of grizzly.  
Material Capacity ...........21/2 gallons (10 l)  
operating pressure ...................10–45 psi  
Maximum operating pressure..........45 psi  
tank Construction .......teon Coated steel  
if you have any comments regarding this  
manual, please contact us:  
grizzly industrial, inc.  
C/o technical documentation Manager  
p.o. Box 2069  
Bellingham, WA 98227-2069  
email: manuals@grizzly.com  
Most importantly, we stand behind our  
tools. if you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
grizzly industrial, inc.  
1203 lycoming Mall Circle  
Muncy, pA 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
e-Mail: techsupport@grizzly.com  
Web site: http://www.grizzly.com  
-4-  
Model h6329 212 gallon paint tank  
 
setup  
unpacking  
inventory  
your paint tank was carefully packaged for  
safe shipping. if you discover any damage  
after you have signed for delivery, immedi-  
ately call Customer Service at (570) 546-  
9663 for advice.  
h6329 inventory (figure 1)............... Qty  
a. paint tank............................................ 1  
b. Caster Wheel Assemblies................... 4  
—hex nuts M8-1.25 ................................ 4  
—Flat Washers 8MM............................... 4  
—lock Washers 8MM ............................. 4  
save the containers and all packing materi-  
als for possible inspection by the carrier or  
its agent. Otherwise, filing a freight claim  
can be difficult.  
c. push-on hose Fittings (1/4  
................ 2  
"
)
d. Crank handle Assembly ..................... 1  
e. Mixing propeller................................... 1  
When you are completely satisfied with  
the condition of the shipment, you should  
inventory the contents.  
A
B
C
e
d
figure 1. Model h6329 inventory.  
Model h6329 212 gallon paint tank  
-5-  
 
tank assembly  
Mixing handle and Crank  
Carrying handle  
tank  
pressure  
regulator  
pressure relief Valve  
Vent Valve  
tank pressure gauge  
figure 2. Controls and features.  
5. Connect the 1/4" push-on hose fittings to  
to assemble the paint tank:  
your air supply hose and onto the inlet  
fitting on the regulator (figure 4).  
1. open the lid and remove the hardware  
shipped with the tank.  
2. install the four caster assemblies with  
the hex nuts and washers, as shown in  
figure 3.  
figure 4. spray gun fittings installed.  
figure 3. Assembly items.  
3. invert the tank lid, slide the propeller  
onto the shaft, and snug the hex bolt  
in place (figure 3).  
4. place the hand crank onto the shaft,  
and snug the hex bolt in place (figure  
3).  
-6-  
Model h6329 212 gallon paint tank  
 
operations  
tank regulator and  
spray guns  
the pressure regulator on the paint tank  
controls the pressure in the tank. in turn,  
the paint is fed to the spray gun at this  
tank pressure.  
note: The pressures suggested for the  
gun types listed below are typical operating  
guidelines:  
eXplosion hazard! do not  
smoke or have any source of flame  
or spark near spraying. vapors will  
explode if ignited.  
internal mix guns: use higher tank  
pressures up to the full amount of air  
pressure being delivered to the spray gun.  
however, do not exceed 45 psi at the  
spray gun or in the paint tank.  
do not exceed the 45 psi maximum  
operating pressure on your paint tank.  
exceeding the maximum pressure may  
cause the tank to explode, causing  
serious personal injury.  
external mix guns: use lower tank  
pressures—approximately 12 psi for most  
external mix guns. start with the tank at  
"zero" pressure and increase pressure  
gradually until the correct spray pattern is  
achieved.  
toXic fumes! always use an  
approved spray booth or well ven-  
tilated area when spraying. never  
spray in a confined space where  
toxic fumes and flammable vapors  
can accumulate to deadly levels.  
respiratory hazard! always use  
a niosh approved respirator when  
using spray equipment. failure to  
protect your lungs can lead to respi-  
ratory illness and nervous system  
damage. spraying some paints and  
varnishes may require a supplied air  
respirator system.  
Model h6329 212 gallon paint tank  
-7-  
 
operation  
eXplosion hazard!  
never exceed 45 psi when pres-  
surizing the tank.  
to use the paint tank:  
1. open the vent valve (figure 6) to  
exhaust any tank pressure, and observe  
the tank regulator gauge (figure 5) to  
make sure the tank un-pressurized.  
2. open the lid. Mix and strain your paint  
into the tank.  
3. Wipe a thin layer of petroleum jelly onto  
the rubber lid seal, and secure the lid  
to the tank by tightening the four wing  
nuts in an alternating pattern.  
read the manual before operation.  
become familiar with this tool, its  
safety instructions, and its operation  
before beginning any work. serious  
personal injury may result if safety  
or operational information is not  
understood or followed.  
4. Close all three valve levers on the tank  
(figure 4), and rotate the tank regula-  
tor knob two turns counterclockwise.  
5. Connect air pressure to the tank, and  
slowly open the tank supply air valve.  
Adjust the regulator knob so the pres-  
sure is within 10-45 psi.  
6. open the gun air supply valve, and  
adjust the gun regulator (if equipped) to  
the manufacturer's recommended psi;  
typically no more than 60 psi.  
NOTICE  
this paint tank is not designed for  
use with highly abrasive, corrosive,  
or rust inducing materials. if such  
materials are used, frequently and  
thoroughly clean all components to  
reduce the need to replace parts.  
7. open the paint supply valve and begin  
making some test sprays. Fine tune the  
paint gun and the air pressure settings  
to achieve your desired results.  
8. periodically rotate the crank handle to  
mix the paint.  
Gun regulator setting  
as specified by gun  
manufacturer. Typically  
never exceed 60 PSI Max.  
Gun air supply  
ON/OFF valve.  
Water  
separator.  
120 PSI Max.  
Paint supply  
ON/OFF  
valve  
120 PSI Max.  
120 PSI Max.  
Air  
Compressor  
Tank regulator  
setting is typically  
10 PSI. NEVER  
exceed 45 PSI Max.  
Tank air  
supply  
10 to 45 PSI Max.  
ON/OFF  
valve.  
figure 5. paint tank connect to air compressor and spray gun.  
-8-  
Model h6329 212 gallon paint tank  
 
cleaning and lubrication  
3. open the tank lid.  
cleaning the tank  
4. empty and clean the tank of all paint,  
and fill it with 1 quart of solvent.  
proper cleaning is the best way to ensure  
trouble free performance from your paint  
tank. if your tank is not thoroughly cleaned,  
damage and poor operation will result.  
problems caused by improper cleaning will  
5. replace the lid, tighten the clamps,  
and spray the gun until it sprays clean  
solvent.  
not be covered by the warranty. Clean the  
tank immediately after each use.  
note: Check with local laws regarding  
this practice. Spraying solvents into  
the air may be illegal in your area. A  
cabinet style spray gun cleaner may be  
to clean the paint tank:  
required.  
1. disConneCt the Air supply  
FroM the tAnK!  
6. Wearing safety goggles and gloves,  
use solvent to thoroughly rinse all parts  
that came in contact with the material,  
blow out ports with compressed air and  
eXplosion hazard! removing the  
let air dry.  
lid while the tank is pressurized could  
result in lid being thrown violently  
7. Make sure all the fittings on the tank  
from tank, causing serious personal  
and regulator, valve, and material hose  
injury. always shut off air pressure  
are free of hardened material that  
could prevent free movement of air.  
in tank before removing lid.  
at source and bleed off all pressure  
2. open the vent valve (figure 6) to  
exhaust any tank pressure, and observe  
the tank regulator gauge (figure 6) to  
make sure the tank is un-pressurized.  
tank  
regulator  
and  
gauge  
Vent Valve  
figure 6. regulator and vent valve.  
Model h6329 212 gallon paint tank  
-9-  
 
tank troubleshooting  
symptom  
possible cause  
solution  
Air escaping from  
regulator port.  
1. Broken or damaged dia-  
phragm in tank regulator.  
1. replace tank regulator.  
pressure dropping  
slowly on regulator.  
1. dirty or worn valve seat in  
regulator.  
1. replace tank regulator.  
2. loose air ttings leaking air.  
2. tighten loose air ttings or  
remove and re-install with  
new teon tape.  
Fluid or air leak at  
lid gasket.  
1. defective lid gasket.  
2. Wing screw loose.  
1. replace lid gasket.  
2. tighten wing screws  
evenly.  
3. dirt or foreign object between  
gasket and rim.  
3. Clean rim and gasket.  
paint tends to settle 1. paint not mixed or thinned suf- 1. Mix or thin paint according  
rapidly in tank.  
ficiently.  
to manufacturer's instruc-  
tions.  
gauge not register- 1. Air pressure turned OFF.  
1. turn air pressure ON.  
ing air pressure.  
2. defective pressure gauge.  
1. tank pressure too high.  
2. replace pressure gauge.  
safety valve pop-  
ping out.  
1. reduce tank pressure to  
25-30 psi.  
2. defective safety valve.  
2. replace safety valve.  
-10-  
Model h6329 212 gallon paint tank  
 
troubleshooting  
symptom  
possible cause  
solution  
Fluttering or spitting 1. dry or worn fluid tip seat per-  
1. tighten fluid tip or replace  
seat with new one.  
spray.  
mits air to seep into fluid pas-  
sage.  
2. Material level too low.  
3. Fluid tip or filter obstructed.  
4. dry needle packing.  
2. Add material.  
3. Clean.  
4. lubricate needle.  
1. Clear holes.  
uneven top or bot-  
tom pattern.  
1. Atomizing cap holes are  
obstructed.  
2. Build-up material on top or  
bottom of fluid tip.  
2. Clean.  
3. Build-up material on atomizing 3. Clean.  
cap is on needle seat.  
right or left arc  
pattern.  
1. left or right side horn holes  
are plugged.  
1. Clear holes.  
2. Build-up on left or right side of 2. Clean.  
fluid tip.  
3. Build-up of material inside  
atomizing cap.  
3. Clean.  
heavy deposit of  
material in center.  
1. the material flow exceeds the 1. reduce fluid flow.  
atomizing cap capacity.  
2. inlet air pressure is too low.  
3. Material is too thick.  
2. increase inlet air pressure.  
3. thin material.  
narrow center pat-  
tern.  
1. Volume control turned in too  
far.  
1. increase volume.  
2. inlet air pressure too high.  
2. reduce inlet air pressure.  
3. increase fluid pressure.  
4. Adjust material.  
3. Fluid pressure is too low.  
4. Material is too thin.  
no spray output.  
1. no pressure at gun.  
2. Fluid passages dirty.  
1. Check air supply.  
2. Clean gun, remove any  
obstructions.  
3. Fluid control closed.  
4. out of paint.  
3. open.  
4. refill.  
5. Material too thick.  
5. thin to manufacturer's rec-  
ommendations.  
Model h6329 212 gallon paint tank  
 
-11-  
symptom  
possible cause  
solution  
excessive over-  
spray.  
1. Fluid pressure too high.  
2. gun is too far from surface.  
1. reduce fluid pressure.  
2. Keep gun at recommended  
distance.  
3. spraying too fast.  
3. slow down and maintain  
consistent, even parallel  
stroke.  
unable to control  
spray fan.  
1. pattern adjustment screw is  
not seating properly.  
1. Clean or replace.  
2. Atomizing cap is loose.  
2. tighten atomizing cap.  
runs and sags.  
1. over diluted paint.  
1. refer to paint manufacture  
dilution ratios.  
2. spray sweep is too slow.  
3. tip too close to workpiece.  
2. speed up spraying sweeps.  
3. Move tip farther away from  
workpiece.  
4. replace damaged seals.  
4. damaged seal.  
Material leaks from 1. Cap not secure.  
cup. 2. Cup not tight on gun body.  
3. leaking from cap vent hole.  
1. tighten.  
2. tighten.  
3. hold gun upright; do not tilt.  
Material leaks from 1. Fluid tip loose.  
1. tighten.  
gun.  
2. dry or damaged seals.  
3. excessive pressure.  
2. replace seals.  
3. reduce pressure.  
thick dimpled fin-  
ish, aka "orange  
peel."  
1. holding gun too close to sur-  
face.  
2. inlet air pressure too low.  
3. Material not properly mixed.  
1. spray at recommended dis-  
tance.  
2. Check inlet air pressure.  
3. Follow manufacturer's  
instructions.  
4. surface is dirty or oily.  
4. More surface prep is  
required.  
dry spray.  
1. inlet air pressure too high.  
2. gun too far from surface.  
1. lower inlet air pressure.  
2. Keep gun at recommended  
distance.  
3. gun stroke too fast.  
3. slow down and maintain  
consistent even parallel  
stroke.  
gun leaks from  
fluid tip.  
1. debris will not let the needle  
seat with the uid tip.  
1. Clean or replace both.  
Contaminated  
paint, aka "Fish  
eyes.  
1. Work surface has oil spots, or 1. Wait until finish is dry and  
was improperly cleaned and  
primed.  
cured, re-sand clean and  
re-prime, and repaint.  
2. Water or oil in the air line.  
2. install an in-line air lter.  
-12-  
Model h6329 212 gallon paint tank  
 
h6329 paint tanK  
28  
32  
21  
33  
29  
30  
31  
5
27  
34  
26  
5
35  
36  
25  
24  
1
3
38  
38  
22,23  
21  
2
4
20  
5,6,37  
7
8
9
39  
10  
16  
17  
19  
11  
12  
13  
14  
15  
18  
17-2  
17-1  
REF PART #  
DESCRIPTION  
HANDLE  
REF PART #  
PH6329020 MIXING PROPELLER  
PB06M HEX BOLT M8-1.25 X 12  
DESCRIPTION  
1
PH6329001  
PH6329002  
PH6329003  
PH6329004  
PN03M  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
2
LID GASKET  
3
COMPLETE LID ASSEMBLY  
TANK  
PH6329022 PIN  
4
PH6329023 E-CLIP 8.5MM  
PH6329024 LOCK STUD  
PH6329025 SEALING WASHER  
5
HEX NUT M8-1.25  
LOCK WASHER 8MM  
SWIVEL CASTER  
AIR INLET CONNECTION  
AIR DEFLECTOR  
FLUID OUTLET BODY  
STAND PIPE  
6
PLW04M  
7
PH6329007  
PH6329008  
PH6329009  
PH6329010  
PH6329011  
PH6329012  
PH6329013  
PH6329014  
PH6329015  
PH6329016  
PH6329017  
PW14  
FLAT WASHER 5/8  
8
PB07M  
HEX BOLT M8-1.25 X 25  
9
PH6329028 SHOULDERED BOLT  
PH6329029 CRANK HANDLE  
10  
11  
12  
13  
14  
15  
16  
17  
PH6329030 COMPLETE CRANK ASSEMBLY  
PB02M HEX BOLT M6-1 X 12  
FILTER BODY  
FILTER WASHER  
FILTER SCREEN  
SCREEN RETAINER  
PAINT OUTLET VALVE  
AIR REGULATOR  
PH6329032 PROPELLER SHAFT  
PH6329033 COLLAR  
PH6329034 SEALING WASHER  
PORP016  
PH6329036 SHAFT HOUSING  
PW01M FLAT WASHER 8MM  
O-RING 15.8 X 2.4 P16  
17-1 PH6329017-1 AIR REGULATOR HOUSING  
17-2 PH6329017-2 PRESSURE GAUGE 180PSI  
PH6329038 WING NUT  
18  
19  
PH6329018  
PH6329019  
PRESSURE RELIEF VALVE  
AIR VENT VALVE  
PH6329039 MACHINE ID LABEL  
Model h6329 212 gallon paint tank  
 
-13-  
 

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